Custom Thermoformed Plastic Packaging and Parts

T.O. Plastics provides top-of-the-line medical device thermoforming with state-of-the-art certified Class 8 cleanrooms and high-speed in-line thermoforming equipment. No matter what type of packaging your medical device requires, T.O. Plastics will help you design the solution that will meet your requirements. We also have many years of experience in developing custom plastic enclosures for a variety of OEM products. Overall, our design team is innovative and will assist you with all of your medical packaging manufacturing needs.

Custom Product? Tell Us About It.

Solutions

Whether your medical devices and products need blister packaging, clamshell packaging, packaging trays, plastic enclosures, or panels, T.O. Plastics can help you design a medical product or packaging solution that will meet your requirements.

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Design, Engineering, and Tooling Services

T.O. Plastics design engineers excel at designing thermoformed plastic products that meet customer specifications and bring a product to production. With more than 100 years of combined engineering experience, the T.O. Plastics team is well-positioned to develop custom thermoformed packaging and products that meet our customers’ needs. Our engineering capabilities include:

  • Full solid modeling capabilities
  • CNC milling
  • CAM aided tool manufacture
  • Various options of rapid prototyping
  • 3D printing

With comprehensive engineering capabilities in-house, our customers are able to explore part design options while still meeting time-to-market deadlines.

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DISCOVER DESIGN PROTOTYPE TOOL PRODUCE CUSTOMER CARE OURPROCESS

Custom Thermoforming from Concept to Production

01 / Discover

This first step in our process is all about discovering what our customer needs and outlining their requirements. It includes conversations with sales staff to determine needs, volume metrics, and any known requirements relevant to design, quality, and timeline.

02 / Design

02 / Design

During design, our in-house engineering teams begin creating concepts and drafting the drawing according to customer specifications. Recommendations on material type, color, and gauge will be determined based on the qualities and properties the final product needs to have.

03 / Prototype

03 / Prototype

Next, we take the approved design and create a proto-mold to produce samples. These samples are used to validate the specifications defined during the design stage. We’re able to evaluate the functionality of the features of the design, along with the material type and gauge.

04 / Tool

04 / Tool

It’s time to build the production tool. As our in-house engineering team begins the tool building process, they’ll provide a timeline for completion. At this time, first article approval is signed off by both parties and production scheduling begins.

05 / Produce

05 / Produce

Upon receipt of the custom order, it's time to produce. This includes developing a master control plan, which enables us to get materials in order and schedule production time into our current workflow. During the first part run, we verify our quality check procedure. The customer knows what date they can expect their product, so they can align their processes accordingly.

06 / Customer Care

06 / Customer Care

During every step of our process, customer care is present. Whether customers are interacting with sales reps, design engineers, or customer service staff, we lead with a focus on the customer experience. At T.O. Plastics, we focus on customer-centered design, and we’ve refined our process to reflect that reality.

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Partnership Program

Our Partnership Program is designed to make working with us more accessible. We provide high-quality design engineering, prototyping, tooling, and production of thermoformed plastics to businesses of all shapes and sizes.

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