Thermoforming Medical Products

Backed by over 30 years of medical industry experience, T.O. Plastics has the expertise and knowledge to design and thermoform medical grade plastic into the custom application you require. Our medical device thermoforming solutions offer extensive advantages, including structural stability, nestability, cost efficiency, and weight efficiency. Our customers know they can rely on our product to protect their medical device components throughout all operations, including processing and transportation.

Our expertise extends over the full range of medical fields. We provide medical grade plastic solutions for the areas of cardiovascular, surgical, orthopedic, patient care, neurosurgery, medical supply, and monitoring. Plus, our medical device thermoforming is well-suited to standard sterilization processes. Our products are easy to handle and can be quickly sealed and pouched at your facility.

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Protective Sterile Barrier Medical Device Packaging

Protective Sterile Barrier Medical Device Packaging

When it comes to thermoforming medical device packaging, we have unparalleled experience in design, research and development, production, and quality control. We are also capable of reading the surface conductivity of the parts we produce.

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Medical Enclosures

Medical Enclosures

Customers across the United States rely on our custom, medical grade plastic enclosures to provide the rugged durability required in medical and healthcare settings. Made of heavy-gauge textured plastic, examples of our work include hospital bed shrouds, machine enclosures, lockable casings for computer stands, thermoformed skins for patient carts, interface panels, operating room cabinets, and amplifier enclosures. Plus, we manufacture enclosures in a wide range of colors, eliminating the need for secondary painting.

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Automated Dispensing Cabinet Components

Automated Dispensing Cabinet Components

Our innovative design team will work with you to achieve your specific requirements for automated dispensing cabinet components. Whether you’re looking to optimize cabinet space or better protect stored devices, our design engineers have the experience and expertise to meet your needs.

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Medical Component Shipping Trays

Medical Component Shipping Trays

Make shipping and storing small parts and medical components efficient and easy with our thermoformed shipping trays. We excel with medical shipping trays for securing a variety of components. Customize the shape and size you need to keep your components safe and secure.

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WIP Trays

WIP Trays

WIP trays play an important role in carrying and protecting products throughout production, assembly, storage, and transportation. We’ve designed and manufactured WIP trays for a wide range of industries. Whether you need WIP trays with vent holes or the ability to securely hold contents, we can deliver solutions to meet your unique requirements.

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Diagnostic Kit Trays

Diagnostic Kit Trays

We excel with diagnostic kit trays made from PETG material, polycarbonate, and additional materials. We offer both thin-gauge and heavy, thick-gauge production capabilities in a variety of shades and colors. Our experienced team can provide customized, innovative, and cost-effective solutions to meet your specifications.

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Laboratory Trays

Laboratory Trays

Our experienced team understands the demands of laboratory work and can provide innovative solutions for your vivarium and single-use lab tray needs. We leverage our experience, core competencies, and dedication to excellence to develop customized and cost-effective laboratory trays to meet your requirements.

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Custom Medical Product Needs?

You’ve come to the right place. T.O. Plastics specializes in the design, development, prototyping, tooling, and production of custom thermoformed plastic packaging and products. Our in-house design engineers have decades of experience developing solutions for our customers. Tell us about your custom medical packaging needs: