Thermoformed Plastic Products and Packaging

When it comes to producing industrial thermoformed products and packaging, T.O. Plastics has unparalleled experience in every step of the process, including design, research and development, thermoforming, and quality control. Our difference is we have capabilities and experience in heavy and thin gauge thermoforming. We're geared to take a plastic packaging, custom product, or enclosure project from concept and design, to tooling and manufacturing, no matter your requirements.

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Industrial solutions

Solutions

Our thermoformed packaging solutions for industrial applications are second to none. Whether you’re in need of consumer and electronics packaging, custom plastic enclosures and components, or something else entirely, we are confident in our ability to bring your industrial packaging into reality. Our industrial products and packaging solutions include:

  • Housing enclosures
  • Wip trays
  • Returnable dunnage
  • Electronic packaging/ESD packaging
  • Roll stock

We take great care to understand how your products and packaging need to perform and build that functionality into our design. Diversification is key, and T.O. Plastics offers both thin-gauge and heavy-gauge thermoforming capabilities in either an in-line or rotary forming (cut sheet) environment.

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DISCOVER DESIGN PROTOTYPE TOOL PRODUCE CUSTOMER CARE OURPROCESS

Custom Thermoforming from Concept to Production

01 / Discover

This first step in our process is all about discovering what our customer needs and outlining their requirements. It includes conversations with sales staff to determine needs, volume metrics, and any known requirements relevant to design, quality, and timeline.

02 / Design

02 / Design

During design, our in-house engineering teams begin creating concepts and drafting the drawing according to customer specifications. Recommendations on material type, color, and gauge will be determined based on the qualities and properties the final product needs to have.

03 / Prototype

03 / Prototype

Next, we take the approved design and create a proto-mold to produce samples. These samples are used to validate the specifications defined during the design stage. We’re able to evaluate the functionality of the features of the design, along with the material type and gauge.

04 / Tool

04 / Tool

It’s time to build the production tool. As our in-house engineering team begins the tool building process, they’ll provide a timeline for completion. At this time, first article approval is signed off by both parties and production scheduling begins.

05 / Produce

05 / Produce

Upon receipt of the custom order, it's time to produce. This includes developing a master control plan, which enables us to get materials in order and schedule production time into our current workflow. During the first part run, we verify our quality check procedure. The customer knows what date they can expect their product, so they can align their processes accordingly.

06 / Customer Care

06 / Customer Care

During every step of our process, customer care is present. Whether customers are interacting with sales reps, design engineers, or customer service staff, we lead with a focus on the customer experience. At T.O. Plastics, we focus on customer-centered design, and we’ve refined our process to reflect that reality.

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Custom Product

As a plastic thermoforming company with in-house design and prototyping capabilities, T.O. Plastics offers vast experience in the design and thermoforming of custom plastic components and enclosures, including electrical and electronic enclosures. Our comprehensive tooling and thermoforming capabilities enable us to produce a diverse set of thermoformed applications to our customers’ exact specifications — on budget and on time.

Custom Product? Tell Us About It.

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