Industrial Products and Packaging

T.O. Plastics Offers Unparalleled Thermoforming Capabilities, Expertise

When it comes to producing industrial thermoformed products and packaging, T.O. Plastics has unparalleled experience in design, research and development, thermoforming, and quality control.

We're geared to take a plastic packaging, custom product or enclosure project from concept and design, to tooling and manufacturing, no matter what your requirements. Diversification is key and T.O. Plastics offers both thin-gauge and heavy-gauge thermoforming capabilities in either an in-line or rotary forming (cut sheet) environment.  

Consumer and Electronics Packaging

Whether you need tray, blister, clamshell or tri-fold packaging, we can manufacture an endless variety of packaging options for consumer goods.

Our thermoformed packaging solutions for electronics components, including electronics trays, are routinely manufactured with static dissipative, anti-static plastics and conductive materials that are crucial in electronics component packaging applications. 

Custom Plastic Enclosures and Components

T.O. Plastics offers vast experience in the design and thermoforming of custom plastic components and enclosures, including electrical and electronic enclosures.  Our comprehensive tooling and thermoforming capabilities enable us to produce a diverse set of thermoformed applications to our customers’ exact specifications -- on budget and on time. 

Applications include POP displays, computer housings, plastic dishware, cabinet panels, small engine pallets and agricultural components.  

Thermoforming Production Capabilities

  • In-house tooling capabilities for both prototyping and production
  • CAD (using the latest version of Solidworks)
  • Custom product design and in-house tooling capabilities
  • Cleanroom manufacturing
  • In-line trimming, steel rule, heated forged or matched metal dies
  • In-line and off-line custom packaging and label application
  • Expertise in anti-static plastics, static dissipative and conductive materials
  • Capable of reading surface conductivity of parts produced
  • Burr-free trim with heated forged dies or line rule dies
  • HEPA Booth/Ionized air cleaning
  • Heavy gauge forming .060" - .375"

  • Twin sheet & pressure forming capabilities

  • Max mold sizes: 55"W x 82"L x 20"D and 42"W x 80"L x 34"D

  • Variety of plastics formed, including styrene, ABS, polyethylene, polycarbonate, PET, PVC acrylics, conductive, and anti-static materials available

  • 5-Axis CNC routing

  • Gluing and solvent bonding

  • Packaging, pack-out and assembly operations

  • Closed-loop production for sustainable manufacturing – extrusion of thin-gauge or thick-gauge roll stock, thermoforming and reprocessing of scrap.

Contact a T.O. sales rep or fill out our form for assistance with your industrial product, packaging or custom enclosure application.