Medical Device Packaging and Manufacturing

Cleanroom Thermoforming of Medical Products, Packaging

No matter what type of packaging your medical device requires, T.O. Plastics can help you design the solution that will meet your requirements. We also have many years of experience in developing custom plastics enclosures for a variety of OEM products.

Whether your medical devices and products need blister packaging, clamshell packaging, packaging trays, plastic enclosures or panels, T.O. Plastics can help you design a medical product or packaging solution that will meet your requirements.

T.O. Plastics offers superior medical device thermoforming and packaging capabilities, with state-of-the-art certified Class 7 and Class 8 cleanrooms and high-speed and technologically advanced in-line thermoforming equipment. 


Certified and Experienced

Our medical packaging facility in Otsego, located just 30 minutes from Minneapolis, is ISO 13485:2003 and ISO 9001:2008 certified.  

When it comes to medical device packaging, we have unparalleled experience in design, research and development, production and quality control. We routinely run many static dissipative and conductive materials that are crucial in medical device applications and we are capable of reading surface conductivity of the parts we produce.

Our design team is innovative and will assist you with all of your medical packaging and medical device manufacturing needs.


Thermoforming Production Capabilities

  • Certified Class 7 and Class 8 cleanrooms

  • ISO 13485:2003 and ISO 9001:2008 certified - Otsego, MN Facility

  • High speed in-line and cut sheet capabilities

  • Capable of forming polycarbonate parts up to 27" x 84"

  • In-house design, rapid prototyping and machining of production tooling

  • Thin- and thick-gauge thermoforming capabilities

  • HEPA booth/ionized air cleaning

  • Burr-free trim with heated forged dies, line rule dies or matched metal dies

  • Secondary packaging capabilities


We excel with packaging tray concepts made from PETG material and polycarbonate. We are committed to assuring a quality product at a fair price, delivered on-time.  We have the equipment, space and expertise to manage your project.

Contact a T.O. Plastics sales rep or fill out our form for assistance with your next medical device or packaging project.